TERCCIndustrial insulation by TERUURequest a Quote

Steam & hot water

Split removable flange insulation covers

Remove the cover separately and regain bolt access.

Bolted steam and hot-water connections opened for inspection or gasket work.

Split removable flange insulation covers in sand fabric with shaped collars
Open-access illustration with the bolt ring exposed. The proposed cover boundary is shown on the review drawing. · Design illustration

Two core options for the same flange

Start with the space the cover can occupy, then compare each build at the same heat-loss or outer-surface target.

Section comparison of a conventional fibrous core and a thinner aerogel concept under the same wall clearance, with the flange and bolt access marked.
Illustrative construction detail · Actual materials and dimensions are confirmed per project.
Outer cover and inner liner
Use coated glass-fibre facing for the illustrated dry-service option and confirm a suitable hot-face liner. Both layers count toward the installed thickness.
Fibrous or aerogel core
Compare a flexible fibrous core where space permits with an aerogel-based option where clearance is tight. Verify each proposed assembly against the same thermal target and include seams, overlap and buckles in the space check.
Removal and bolt access
Check the path of both cover halves and the tool and stud withdrawal paths. Agree any inspection, drainage or leak-detection openings before quoting.
Compare materials by service →

Product views and construction details

Compare alternate views and see how the jacket opens, fits or fastens.

See the full image gallery →
Shaped split flange jacket with straps and collars around the pipe
Alternative design · studio view · Design illustration
Open image ↗
Open flange cover showing the lining and exposed bolts
Cover removed · Design illustration
Open image ↗
Open cover sections beside a bolted flange showing lining, collars and straps
Open-cover view · Design illustration
Open image ↗

Design and specifications

Two halves can come away separately, leaving the joint and bolt heads exposed for service.

Shape and construction
Two half-shells with end collars and a side split
Facing, core and hot face
Coated glass-fibre facing with a needled glass or mineral-fibre core. Compare aerogel where the radial envelope is tight.
Nominal core thickness
25 / 40 mm fibrous core comparison; 5 or 10 mm aerogel stock layers are a separate option to assess against the same target.
Installation and closure
Accessible straps with metal buckles, located clear of the bolt withdrawal path.
Dimensions to confirm
Flange OD, axial width with studs and nuts, adjoining insulation OD and clearance toward the working side.

These are options for a custom quotation. Confirm the assembled materials, dimensions, service limits and finish in writing.

Review the construction detail

inspect lining, end collars and the space needed for bolt access.

Compare the product views above ↑

Industry construction reference → · Aerogel stock thicknesses

What to verify before approving a quote

Ask for a drawing showing bolt projection, the opening side and clearance to remove each cover section.

Request the facing, core and liner data sheets, the proposed core thickness and the operating conditions used for any surface-temperature estimate. The Thermaxx hot-jacket data sheet is a third-party example of how these conditions are stated.

Operating temperature and expected result

Check heat loss at the joint and around the collars. Retain any inspection, drainage or leak-detection points required by the site.

Agree the conditions, measurement points and target for the proposed cover before quoting. Record the complete assembly’s approved service limits separately from the target outside-face temperature.

Compare thickness, surface temperature and heat loss →

Dry steam and hot-water reference

Calculated outside-face temperature for Shannon LT450SS at 21.1 °C ambient, flat-surface model. The manufacturer lists a maximum service temperature of 232 °C for this model. The columns show its nominal insulation thicknesses in millimeters and the manufacturer’s approximate inch equivalents.

Calculated outside-face temperatures
Operating temperature25 mm (1 in)40 mm (1½ in)50 mm (2 in)
121 °C37.9 °C33.3 °C30.8 °C
177 °C47.3 °C40.3 °C36.3 °C
232 °C57.2 °C47.8 °C42.3 °C

These figures describe the cited manufacturer’s model. Shape, airflow, compression, gaps and closures affect the installed result. A lower outside-face temperature still needs to be checked against your site’s contact and inspection requirements.

Read the manufacturer’s data →

What to send us

Measure flange outside diameter, full joint width with bolt projection, adjacent insulation OD and removal space.

Include a drawing or scaled photos, quantity and delivery location. Once the key measurements are available, we can review a CAD drawing or annotated design together.

Request a Quote →