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Equipment & process

Removable heat exchanger head insulation covers

Plan sections around nozzle positions and the head removal path.

Shell-and-tube exchanger heads opened for cleaning or tube bundle service.

Removable heat exchanger head insulation covers in orange-brown jacket with a separate head panel
Orange-brown jacket with a separate head panel · Design illustration

Product views and construction details

Compare alternate views and see how the jacket opens, fits or fastens.

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Alternative exchanger concept showing removable head and shell coverage
Alternative design · studio view · Design illustration
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Open cover sections beside a bolted flange showing lining, collars and straps
Open-cover view · Design illustration
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Design and specifications

Dividing the head into panels gives the maintenance team a manageable removal sequence without covering lifting or bolting points.

Shape and construction
Removable panels around the head and nozzle projections; identify each panel on the review drawing
Facing, core and hot face
Coated glass-fibre and fibrous core for suitable dry hot duty; review aerogel layers where the nozzle or head access is tight.
Nominal core thickness
25 / 40 / 50 mm fibrous comparison; compare a thinner core at the same heat-loss target.
Installation and closure
Separate rated straps or lacing per panel; confirm accessible fastening and agreed panel weight.
Dimensions to confirm
Head diameter and profile, bolt ring, nozzle projection, lifting envelope and withdrawal path.

These are options for a custom quotation. Confirm the assembled materials, dimensions, service limits and finish in writing.

Review the construction detail

inspect lining, end collars and the space needed for bolt access.

Compare the product views above ↑

Industry construction reference → · Aerogel stock thicknesses

Operating temperature and expected result

Assess large-area heat loss and hotspots around penetrations and the head-to-shell junction.

Agree the conditions, measurement points and target for the proposed cover before quoting. Record the complete assembly’s approved service limits separately from the target outside-face temperature.

Compare thickness, surface temperature and heat loss →

Dry steam and hot-water reference

Calculated outside-face temperature for Shannon LT450SS at 21.1 °C ambient, flat-surface model. The manufacturer lists a maximum service temperature of 232 °C for this model. The columns show its nominal insulation thicknesses in millimeters and the manufacturer’s approximate inch equivalents.

Calculated outside-face temperatures
Operating temperature25 mm (1 in)40 mm (1½ in)50 mm (2 in)
121 °C37.9 °C33.3 °C30.8 °C
177 °C47.3 °C40.3 °C36.3 °C
232 °C57.2 °C47.8 °C42.3 °C

These figures describe the cited manufacturer’s model. Shape, airflow, compression, gaps and closures affect the installed result. A lower outside-face temperature still needs to be checked against your site’s contact and inspection requirements.

Read the manufacturer’s data →

What to send us

Send head profile, nozzle projection, bolt ring dimensions and lifting and access plan.

Include a drawing or scaled photos, quantity and delivery location. Once the key measurements are available, we can review a CAD drawing or annotated design together.

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