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Equipment & process

Removable extruder barrel heater insulation blankets

Wrap individual zones while keeping sensor leads, terminals and cooling paths accessible.

Heater zones on plastics extrusion lines and equipment approved for additional insulation.

Removable extruder barrel heater insulation blankets in terracotta and charcoal heater zones
Terracotta and charcoal heater zones · Design illustration

Product views and construction details

Compare alternate views and see how the jacket opens, fits or fastens.

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Three gray insulation bands on separately accessible extruder heater zones
Alternative design · installed view · Design illustration
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Opened hot-service jacket showing woven facing, fibrous insulation, hot face and D-ring
Layer and closure detail · Design illustration
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Design and specifications

Separate bands let technicians remove one zone while leaving sensors and service wiring exposed.

Shape and construction
Individually removable heater-zone bands
Facing, core and hot face
Silicone-coated glass outer with woven glass or silica hot face and needled glass core, subject to assembly and machine limits.
Nominal core thickness
25 / 40 / 50 mm nominal comparisons for the approved zones; check the effect on heater control and cooling.
Installation and closure
Rated metal fittings or lacing positioned clear of electrical terminals and wiring.
Dimensions to confirm
Barrel OD, each zone’s width, heater type, leads, thermocouples, vents and maximum documented temperature.

These are options for a custom quotation. Confirm the assembled materials, dimensions, service limits and finish in writing.

Review the construction detail

coated textile, enclosed core and detachable fastening.

Compare the product views above ↑

Industry construction reference →

Operating temperature and expected result

Check machine temperature stability and outer-surface temperature under the same operating cycle, and obtain OEM approval before trial use.

Agree the conditions, measurement points and target for the proposed cover before quoting. Record the complete assembly’s approved service limits separately from the target outside-face temperature.

Compare thickness, surface temperature and heat loss →

Extruder heater-zone reference

Calculated outside-face temperature for Shannon LT550SG at 21.1 °C ambient, flat-surface model. The manufacturer lists a maximum service temperature of 288 °C for this model. The columns show its nominal insulation thicknesses in millimeters and the manufacturer’s approximate inch equivalents.

Calculated outside-face temperatures
Operating temperature25 mm (1 in)40 mm (1½ in)50 mm (2 in)
232 °C57.2 °C47.8 °C42.3 °C
260 °C62.5 °C51.7 °C45.5 °C
287.8 °C67.9 °C55.8 °C48.9 °C

These figures describe the cited manufacturer’s model. Shape, airflow, compression, gaps and closures affect the installed result. A lower outside-face temperature still needs to be checked against your site’s contact and inspection requirements.

Read the manufacturer’s data →

What to send us

Send zone diameter and width, peak temperature, cable exits, ventilation and the equipment maker’s requirements.

Include a drawing or scaled photos, quantity and delivery location. Once the key measurements are available, we can review a CAD drawing or annotated design together.

Equipment in the field

Use a site photo like this to show nearby pipework, access obstructions and service points. Send your own photos from two angles, with a scale reference in the same plane as the dimensions.

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Industrial plastics extruder on a workshop floor with the motor, barrel and dies visible
Equipment context photo · A plastics extruder in a workshop. Plastic extruder.jpg by Cjp24 / Wikimedia Commons · CC BY-SA 3.0 · Resized and converted to WebP
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